Overview:
The story of Wendel Bollman, a self-taught civil engineer from Baltimore, is one of innovation and resilience. Bollman’s work ushered in a new era of structural engineering with the introduction of iron as a primary material for bridges. This transition from wood to iron was driven by the rapid expansion of railroads and the need for speed and cost-effectiveness in construction. Bollman’s innovative “suspension truss” design, patented in 1852, employed iron in all its main structural components and was first used on the Baltimore and Ohio Railroad, becoming a significant step in the evolution of bridge building. Despite its initial success, Bollman’s truss eventually faced criticism for being less economical than other designs. Bollman’s legacy also includes his pioneering work in developing a segmental wrought-iron column, a precursor to the renowned Phoenix column, which replaced cast-iron columns in structural engineering.
Key Findings:
- Bollman’s “suspension truss” design, the first iron bridge system used consistently on a railroad, significantly influenced the adoption of iron as a structural material.
- The use of iron for bridges revolutionized construction, offering greater strength and durability compared to traditional wood and masonry.
- Bollman’s development of a segmental wrought-iron column contributed to the evolution of column design and the widespread adoption of the Phoenix column.
Learning:
- The Bollman Truss: This distinctive truss system featured diagonal tension rods, cast-iron compression struts, and a series of vertical posts. It provided a more secure and adaptable structure compared to previous designs, allowing for independent load distribution and easier replacement of individual components.
- Transition from Wood to Iron: This shift in bridge building materials was a significant development in the history of structural engineering, driven by the rapid growth of railroads and the need for durable, economical, and readily available materials.
- Evolution of Column Design: Bollman’s innovative segmental wrought-iron column, a precursor to the Phoenix column, highlighted the advantages of wrought iron over cast iron for compression members, offering greater tensile strength and efficiency.
Historical Context:
The text is set in the 19th century, a period marked by rapid industrialization and the rise of railroads in America. This period saw a surge in bridge construction, driven by the need for reliable infrastructure to support growing commerce and transportation. The Baltimore and Ohio Railroad, a pioneering enterprise in railroad development, was at the forefront of this change, embracing innovation and encouraging the development of new technologies.
Facts:
- Bollman’s first all-iron truss was built in 1850 over the Little Patuxent River at Savage Factory, Maryland. This marked a significant shift from the traditional use of wood and masonry in bridge construction.
- Bollman’s truss design consisted of a series of diagonal tension rods, cast-iron compression struts, and a cast-iron compression chord called the “stretcher.” These components worked together to distribute load efficiently and allow for independent action of each truss unit.
- The first Bollman truss to be considered a prototype was the 124-foot span over the Potomac River at Harpers Ferry, completed in 1851. This structure employed granite towers and three lines of trussing to accommodate a common road and a railroad track.
- Bollman’s truss was widely disseminated and studied by engineers both in the US and Europe, influencing the adoption of iron in bridge building. Although not replicated in Europe, its success solidified the use of iron for bridges.
- The Baltimore and Ohio Railroad, a pioneer in railroad development, embraced innovation and encouraged the development of new technologies like Bollman’s truss. Their consistent use of Bollman trusses played a crucial role in popularizing the system.
- Bollman’s truss was less economical of material than other designs like the Pratt and Whipple types, and its lack of rigidity in long spans led to its gradual replacement.
- Bollman’s patent was renewed in 1866, indicating his belief in the value of his design. However, the high license fee associated with it discouraged its use by other railroads.
- The Fink truss, similar to Bollman’s but with a symmetrical design, was also widely adopted for bridges, particularly in longer spans.
- Bollman’s work with the Havana Railroad led to the development of a segmental wrought-iron column, a precursor to the Phoenix column.
- Bollman’s segmental wrought-iron column was designed to address the weakness of cast-iron in long unsupported columns. The circular section proved to be more efficient in bearing compressive loading.
- Bollman shared his idea for the segmental wrought-iron column with Samuel J. Reeves, who then patented the design and produced the Phoenix column.
- The Phoenix column eventually became the standard for compression members in structures, replacing cast iron.
- Bollman’s firm, W. Bollman and Company, was the first in the US to design, fabricate, and erect iron bridges and structures.
- Bollman’s company constructed major railroad bridges in Mexico, Cuba, and Chile.
- During the Civil War, Bollman’s Harpers Ferry bridge was destroyed by Confederate forces, but was rebuilt with Bollman trusses.
- Bollman’s truss was used in a drawbridge over the Mississippi River at Quincy, Illinois, built in 1867-1868. This was one of the earliest uses of the Bollman truss in a drawbridge.
- The first iron bridge in Mexico was built by Bollman over the Medellín River around 1864.
- Bollman’s company also used pneumatic cast-iron cylinders for bridge foundations, a pioneering technique in America.
- Bollman designed and constructed the iron dome for Baltimore’s City Hall in 1873.
- Bollman’s use of cast-iron water mains as the top and bottom chords of the Lombard Street Bridge over Jones Falls in Baltimore was a unique and innovative application of the material.
Statistics:
- The Savage Bridge, Bollman’s first major iron bridge, cost $23,825.00 and spanned 76 feet. This cost was a significant investment in the early days of iron bridge building.
- The Winchester span, Bollman’s first major Bollman truss, spanned 124 feet and was fabricated in the railroad’s extensive Mount Clair shops.
- Bollman’s company constructed a number of bridges in Mexico, Cuba, and Chile, indicating the growing popularity of his designs.
- The Bollman truss at Harpers Ferry spanned 160 feet and was built in sections, with some of the sections being destroyed and rebuilt during the Civil War.
- The Clinton, Iowa pivot draw bridge, built by Detroit Bridge & Iron Works, was 360 feet long, making it the longest in the world at the time of its completion. This bridge was designed by Bollman, demonstrating his influence in bridge building beyond the Baltimore and Ohio Railroad.
- The North Avenue Bridge in Baltimore, built by Bollman, cost $73,588.00 and featured a composite design using timber and wrought iron.
- Bollman’s Charles Street Bridge in Baltimore spanned 108 feet and cost $20,297.00, featuring three lines of trussing.
- The North Street (now Guilford Avenue) Bridge in Baltimore spanned 173 feet 9 inches and cost $38,772.45, employing a composite design with cast iron and wrought iron.
Terms:
- Bollman Truss: A suspension truss design that employs diagonal tension rods, cast-iron compression struts, and a cast-iron compression chord called the “stretcher”.
- Suspension Truss: A truss design that relies on tension members to support the load, similar to a suspension bridge.
- Cast Iron: A brittle, rigid material commonly used for structural components, particularly in compression members, in the 19th century.
- Wrought Iron: A ductile material, characterized by its strength and tensile properties, used for tension members in structures.
- Slenderness Ratio: The ratio of the length of a column to its radius of gyration, which determines its susceptibility to buckling under compressive loads.
- Phoenix Column: A segmental wrought-iron column, developed by Samuel J. Reeves, known for its efficiency in bearing compressive loads and its ability to be built up to any desired diameter.
- Pratt Truss: A type of truss design that features diagonal tension members and vertical compression members.
- Whipple Truss: Another type of truss design, similar to the Pratt truss, but with a different arrangement of diagonal members.
- Warren Truss: A type of truss design that features triangular panels with diagonal members.
- Deck Truss: A truss design that supports the deck or roadway of a bridge.
Examples:
- The Savage Bridge: The first Bollman truss, built in 1850, demonstrated the practicality and efficiency of using iron in all major components of a bridge.
- The Winchester Span: This major Bollman truss, completed in 1851, exemplified the refinement of Bollman’s design and became a prototype for future bridges.
- The Harpers Ferry Bridge: This bridge, built and rebuilt with Bollman trusses throughout the 19th century, highlighted the truss’s adaptability and ability to withstand challenging conditions.
- The Quincy, Illinois Drawbridge: This bridge, built in 1867-1868, showcased Bollman’s truss system’s versatility in applications beyond traditional bridges.
- The Medellín River Bridge: The first iron bridge in Mexico, built by Bollman around 1864, demonstrated the international influence of his design.
- The Cape Fear River Bridges: These bridges, erected in 1867-1868, were notable for their use of pneumatic cast-iron cylinders for foundations, a pioneering technique in America.
- The Lombard Street Bridge: This bridge, built in 1877, showcased Bollman’s innovative use of cast-iron water mains as structural members.
- The North Avenue Bridge in Baltimore: This bridge, built by Bollman, demonstrated the use of composite structures combining timber and wrought iron for greater strength and cost-effectiveness.
- The Phoenix Column: Bollman’s segmental wrought-iron column, a precursor to the Phoenix column, revolutionized column design and contributed to the widespread adoption of wrought iron in structures.
- The Harpers Ferry Bridge: This structure, which endured numerous rebuildings and ultimately served both railroads and a common road, stood as a testament to the Bollman truss’s lasting impact.
Conclusion:
Wendel Bollman’s contributions to engineering were significant. He was a true innovator who pioneered the use of iron in bridge building, transforming structural engineering with his unique suspension truss design. His work not only revolutionized bridge construction but also laid the foundation for further advancements in the field. While the Bollman truss ultimately gave way to more economical designs, its impact on the evolution of bridge building and the adoption of iron as a structural material remains profound. His legacy also extends to his pioneering work in developing a segmental wrought-iron column, which paved the way for the widely adopted Phoenix column and ushered in a new era of efficient column design. Bollman’s story is a testament to the power of innovation, resilience, and the importance of embracing new technologies to push the boundaries of engineering.